Solution Preparation System

Product Description:

Stainless Steel Solution Preparation Tank System is mainly used for the preparation and sterilization filtration of sterile drugs,biological products,oral liquid ,eye drop ,syrup solution ,infusion solution,ampoule solution,injection solution and other pharmaceutical liquids in pharmaceutical fields.

Machine Composition:

1) manufacturing tank ( mixing tank ) : which is jacketed mixing tank can be with top mounted agitator or bottom mounted agitator .

2) pre-filter : which is used to filter the particle or suspension, which located btween the mixing tank and storage tank .it can use micropore filter or press filter etc according to the products .

3) transfer pump : which can be used sanitary grade centrifuge pump to transfer the solution from mixing to the storage tank.

4)storage tank :which is used to storage the solution for filling & packing process.

5)final stage filter : as usual ,it is use the micropore filter for final stage filter to the filling machine .

6) optional equipment : high shear emulsifying pump or high pressure .homogenizer which is used for the suspension product or syrup products etc .

7) pipeline & valve for the whole system .

8)control panel system : PLC/HMI control panel or common button control panel .

9) SS304 platform for the solution preparation system .

the advantage of PLC/HMI control system for solution preparation system:

1. Adopt aseptic design, no dead area, minimize residue.

2. PLC control of touch products, one key operation, direct and clear process flow chart, automatic liquid distribution and material transmission in the whole process; simple, convenient and user-friendly.

3. Equipped with automatic CIP online cleaning system and sip online sterilization system, the system can automatically online SIP and CIP, reducing production cost and old strength.

4. Automatic online abbreviation for filter integrity.

5. Automatic online real-time detection of weight and constant volume.

6. Automatic real-time abbreviation, recording and printing of all relevant data.

Technology Data: :

Item	Technology specification
Working volume L	20-30000L
material	SS316L or SS304
Tank structure	Single layer ,double layer
Jacket structure	Single full jacket ,limpet coil jacket ,dimple jacket
Jacket medium	Heating by steam ,hot water and electrical Cooling by chiller
Top mounted agitator	Propeller type agitator ,anchor type agitator ,scraper type agitator ,high shear emulsifying agitator
Bottom mounted agitator	Bottom magnetic type agitator ,bottom high shear emulsifying agitator
Equipment of tank	Manhole (handhole ),CIP spray ball,vent filter,sight glass,sight light ,safety valve ,sampling valve ,level snesor ,temperature sensor,pressure gauge,load cell,PH sensor ,PO2 sensor,foam sensor ,flush bottom valve ,VFD etc. the equipment choose according to the production process requirement
CIP/SIP system	Tank with the pipeline can be online CIP/SIP
Solution preparation system construction	Mixing tank +filter + transfer pump +storage tank +pipeline +control system